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Ceramic Rubber Hose       Download

Good quality high wear resistat ceramic lined rubber hose, in th newly developed ceramic hose, ceramic tiles are used to eliminate a disadvantage in conventional ceramic hoses, it has higher abrasion resistance while maintaining flexibility. Ceramic hose has the circular disk shaped ceramic tip as compared with the conventional ball shaped ceramic tip and shows several times abrasion resistance.

1. Application Fields :Our products are widely used in steel plants, cement plants, power plants, coal mine, glassworks, etc.

2. Advantage :We have applied for a patent for our ceramic products. Also, they have been exported to many countries and areas.

Feature & Quality:

  • Wear-resistant: Ceramic lining hose is 12 times more wear-resistant than stainless stell hose.
  • Impact resistant: virtually impossible to destroy the ceramic segments.
  • Flexible Minimum bend radius is roughly 12 times of the hose I.D.
  • Corrosion -resistant: Compatible with most chemicals found in slurries.
  • Widely of end- connection: suitable variety fittings and Flange.
  • Long Length: Purchase and continuous length up to 65Ft.
  • Widely hose diameter: 28 to 300mm in hose diameter.



  • CERAMIC LINED RUBBER HOSE

    Lined ceramic chips are made with cold pressing method.

    Lining : EPDM rubber hose with lined ceramic (92% alumina) inside

    Reinforcement : For large size ceramic hose, a steel wire is usually embedded in helix structure on polyester fabric to reinforce the strength.

    Cover :black NR/EPDM rubber

    High resistance to abrasion,heat and corrosion

    Longer service life

    Having four end connection:plug-in connector,reinforced plug-in connector, flange connection and bayonet connection

    ceramic rubber hose manufacturer

    ceramic rubber hose

    ceramic rubber hose 1

    The Flexible Hose with Ceramic Tiles.

    SANDHYAFLEX are used to use the flexible hose with ceramic balls to reduce the internal costs.Our R & D experts were developed the ceramic tile has roughly five times longer useful life than flexible hose with ceramic balls.

    HOW TO SELECTION CERAMIC HOSE

    The right selection means choosing a product suitable for technical requirement s of certain application or device along with assurance of safe and faultless performance Due to above mentioned reasons. We advise you contact us and help to choose the right ceramic hose.

    The essential information for the right ceramic hose selection as follows:

  • Medium : Substance conveyed.
  • Internal diameter :25-300mm.
  • Pressure :maximal working pressure.
  • Temperature :Both inside and outside temperature.
  • Hose Ending :Type of fitting thread size , Type of Sealing.
  • Way of assembling the hose fittings. Clip. Band. clamp.
  • Length of the hose:Assembly the complete length along with fitting.

  • Technical Parameter:

    Working pressure 10-30 bar
    Rockwell hardness 90
    Working temperature -20ºC~120ºC
    Curve degree flexibility
    Inner diameter 30mm-300mm, custom-made
    Max length 15 m
    Material RUBBER
    Color Black
    ceramic rubber hose in hyderabad

    Abrasive materials (coal powder, slurry, cinder etc.) conveyance in industries e.g. mining industry, dredging, steel industry, cement industry, power plant etc. requires flexible conveyance mediums at complex regions. Traditionally Rubber hoses are used for flexible requirements but are to be frequently replaced due to wear. The replacement frequency of the hose not only increases maintenance cost but also affects & delays production.

    Our SANDHYAFLEX ceramic lined flexible rubber hoses are ideal for these situations offering extreme resistance to wear, vibrations, impact & thermal expansions. This hose can be easily connected to existing piping systems by means of flanges as end connection offering excellent flexibility support.

    Features :

    Shape : Cylindrical

    Size : As per customer requirement

    Colour : Black (Rubber) & White (Ceramic)

    Weight : Lighter than steel

    Properties : Impact & abrasion resistance, Anti-corrosive

    Applications :

  • Dredging
  • Mining
  • Cement
  • Steel
  • Power plants
  • Application Areas :

    Ceramic hoses are widely used in steel mills. Cement plants, Powder plants. Waste Disposal Plants, Coal mines, Mining , Glass products. Sandblasting.

    1. Lining

    Built-in ceramic lining (92% alumina) EPDM rubber hose, high wear resistance, more efficient. in the newly developed ceramic hoses, the ceramic tip is used to eliminate the drawbacks of conventional ceramic hoses. It has a higher wear resistance, while maintaining flexibility

    Application areas:

    Ceramic hoses are widely used in steel mills, cement plants, power plants, waste disposal plants, coal mines, mining, glass products, sandblasting, concrete pump, dredging, desliming and other fields.

    Ceramic lined flexible rubber hoses

    ceramic-lined flexible hoses are ideal for use in highly aggressive services where conventional rubber hose, expansion joints, or bellows connections require frequent replacement. QMX hoses may also be used to isolate mechanical vibration or to connect non-stationary equipment.

    Dry abrasion line of powder delivery

    (Sand, grid, powdered coal, grain, cement and other fine powder) For both delivery and suction

    Features :

    Abrasion Resistance

    Composite of aluminum ceramics and rubber with high elasticity and strength for inner material.

    Excellent abrasion resistance against dry abrasion. Inner Rubber Layer

    Inner rubber is complied by composite of ceramic balls (diameter ø3 to ø10) or Hex ceramic tiles and binder rubber with strong adhesion.

    Ceramic lining is 12 times more wear-resistant than stainless steel

    1. Impact resistant - virtually impossible to destroy the ceramic segments

    2. Flexible - minimum bend radius is roughly 12 times the hose I.D.

    3. Corrosion-resistant - compatible with most chemicals found in slurries

    4. Wide variety of end-connections

    5. Purchase any continuous length up to 65 feet Straight Type (No Fittings)

    Build-in Nipple Type
    Enlarged End Type

    MOC

    150mmID x 215mm OD x2040mm (LG) Both End MS Flange Rotating

    150.00 Sl.No. Description Thickness
    170.00 1 Ceramic 10.0mm 10.00
    190.00 2 Lining Double Rubber 5.0mm 10.00
    193.00 3 3 ply 240Z(27"+ 27"+ 27") 0.50
    197.40 4 Middle Rubber 2.20mm 2.20
    5 MS Helical Water10 SWG 3.20
    202.40 6 Middle Rubber 220mm 2.50
    204.40 7 2 ply 240Z (28"+ 28"} 0.50
    208.80 8 Middle Rubber 2.2mm 2.20
    210.80 11 2 ply 240Z (29"+29") 0.50
    215.20 12 Cover 2.2mm 2.20
    13 Ratating MS Flange 1 Set
    14 Slution CGS-18
    15 3" Nylon tape

    Wall Thickness     32.60

    Weight     33.096kgs

    280mmID x 360mm OD x2.2Mtr (LG) Both End MS Flange (Rotaing)

    280.00 Sl.No. Description Thickness Qty
    306.00 1 1 Ply One Side Ceramic Cloth 13.0mm Thick 13.00 0.000
    326.00 2 Lining Double LAS 721 (4x2=8mm) 10.00 27.410
    330.00 3 4 ply 240Z(45"+45"+45"+45" 0.50 10.516
    335.00 4 Middle Rubber 3.0mm 2.50 8.615
    5 MS Helical Water 8SWG 4.00 4.500
    341.00 6 Middle Rubber 3.0mm 3.00 8.770
    344.00 7 3 ply 240Z (47"+47"+47"} 0.50 8.240
    350.00 8 Middle Rubber 3.0mm 3.00 9.133
    9 MS Helical Water 10 SWG 3.20 3.500
    356.00 10 Middle Rubber 3.0mm 3.00 9.130
    359.00 11 3 ply 240Z (49"+19"+49") 0.50 8.588
    362.00 12 Cover 3.00 9.290
    13 Ratating MS Flange 1 Set
    14 Solution CGS-18 3.800
    15 3" Nylon tape 0.180

    MOC :50mm ID x 85mmODx10.Mtr -04Nos

    Ceramic Rubber Hose

    50mmID x 85mm OD x10.0Mtr (LG)

    50.00 Sl.No. Description Thickness Qty
    60.00 1 1 Ply One Side Ceramic Tiles 5.0mm Thick 5.00 0.000
    70.00 2 Lining 5mm 5.00 12.770
    72.00 3 2 ply 240Z (10"+10") 0.50 5.080
    76.00 4 Middle Rubber2.0mm 2.00 5.815
    5 MS Helical Water 12 SWG 2.60 14.000
    80.00 6 Middle Rubber 2.0mm 2.00 6.130
    82.00 7 2 ply 240Z 11"+11"} 0.50 5.600
    86.00 8 Cover 2.0mm 2.00 6.600
    13 Ratating MS Flange 1 Set
    14 Slution CGS-18 2.800
    15 3" Nylon tape 0.250

    Wall Thickness       35mm

    Weight       47.509kgs

    50mmID x 85mm OD x10.0Mtr (LG)

    50.00 Sl.No. Description Thickness Qty
    60.00 1 1 Ply One Side Ceramic Tiles 5.0mm Thick 5.00 0.000
    70.00 2 Lining 5mm 5.00 12.770
    72.00 3 2 ply 240Z (10"+10") 0.50 5.080
    76.00 4 Middle Rubber2.0mm 2.00 5.815
    5 MS Helical Water 12 SWG 2.60 14.000
    80.00 6 Middle Rubber 2.0mm 2.00 6.130
    82.00 7 2 ply 240Z 11"+11"} 0.50 5.600
    86.00 8 Cover 2.0mm 2.00 6.600
    13 Ratating MS Flange 1 Set
    14 Slution CGS-18 2.800
    15 3" Nylon tape 0.250

    Wall Thickness       35mm

    Weight       48.509kgs

    62mmID x 108mm OD x 710mm (LG) Both End MS Flange

    62.00 Sl.No. Description Thickness Qty    
    72.00 1 Ceramic 5.0mm 5.00 0.000    
    92.00 2 Lining  5mmx 2 Layer 10.00 2.300    
    94.00 3 2 ply 240Z (13"+13") 0.50 0.470    
    98.00 4 Middle Rubber 2.0mm 2.00 0.536    
      5 MS Helical Water 12 SWG 2.60 0.600    
    102.00 6 Middle Rubber 2.0mm 2.00 0.560    
    104.00 7 2 ply 240Z 14"+14"} 0.50 0.505    
    108.00 8 Cover 2.0mm 2.00 0.800    
      13 MS Flange  1 Set        
      14 Slution CGS-18   2.000    
      15 3" Nylon tape   0.180    

    Wall Thickness       36mm

    Weight       6.0kg

    62mmID x 108mm OD x 915mm (LG) Both End MS Flange

    62.00 Sl.No. Description Thickness Qty    
    72.00 1 Ceramic 5.0mm 5.00 0.000    
    92.00 2 Lining  5mmx 2 Layer 10.00 2.950    
    94.00 3 2 ply 240Z (13"+13") 0.50 0.605    
    98.00 4 Middle Rubber 2.0mm 2.00 0.690    
      5 MS Helical Water 12 SWG 2.60 0.700    
    102.00 6 Middle Rubber 2.0mm 2.00 0.720    
    104.00 7 2 ply 240Z 14"+14"} 0.50 0.650    
    108.00 8 Cover 2.0mm 2.00 0.765    
      13 MS Flange  1 Set        
      14 Slution CGS-18   2.000    
      15 3" Nylon tape   0.180    

    Wall Thickness       36mm

    Weight       6.5kg

    62mmID x 108mm OD x 1000mm (LG) Both End MS Flange

    62.00 Sl.No. Description Thickness Qty    
    72.00 1 Ceramic 5.0mm 5.00 0.000    
    92.00 2 Lining  5mmx 2 Layer 10.00 3.221    
    94.00 3 2 ply 240Z (13"+13") 0.50 0.660    
    98.00 4 Middle Rubber 2.0mm 2.00 0.755    
      5 MS Helical Water 12 SWG 2.60 0.800    
    102.00 6 Middle Rubber 2.0mm 2.00 0.755    
    104.00 7 2 ply 240Z 14"+14"} 0.50 0.715    
    108.00 8 Cover 2.0mm 2.00 0.835    
      13 MS Flange  1 Set        
      14 Slution CGS-18   2.000    
      15 3" Nylon tape   0.180    

    Wall Thickness       36mm

    Weight       7.0kg

    MOC of 4” ID x 1.0Mtr (LG)

    101.60 Sl.No. Description Thickness
    109.60 1 Lining 4.00
    112.80 2 2 Ply 18 OZ 0.80
    0.00 3 MS Wire 12 SWG 2.60
    114.80 4 Middle 0.80
    119.40; 5 Cover 1.50

    Wall Thickness 9.0 to 10.mm

    MOC of 12” ID x1.0Mtr

    300.00 Sl.No. Description Thickness
    316.00 1 Lining 8.00
    320.80 2 3 Ply 240Z 0.80
    323.80 4 Middle 1.50
    0.00 3 MS Wire 10 SWG 3.20
    326.80; 4 Middle 1.50
    330.00 5 2 Ply 240Z 0.80
    336.00 4 Middle 1.50
    0.00 6 MS Wire 10 SWG 3.20
    339.00 7 Middle 1.50
    342.20 8 2 Ply 240Z 0.80
    345.20 9 Cover 1.50

    Wall Thickness 22 to 23mm